Typical Gottlieb System 1 game

Cures for Gottlieb System 1 design faults.

There are four major problems with System 1 architecture. 

A cure that we are testing is to prevent the over voltage getting to the irreplaceable IC U5 - A1752CF after either the switch drives or returns are hit with either a static electric shock or the 24VDC solenoid bus. The protection is simple, there needs to be clamping diodes inserted in the circuit. These can be placed across the resistors R65 - R72 with the band of the diode (1N4002 or higher) soldered to the +5VDC end of the resistor and the non-band end to the other side of the resistor. Then on Resistors R57 - R62, connect the non-banded end of the diodes (1N4002..) to the junction of the resistor and the trace leading to the IC and the banded end to a convenient +5VDC bus tie point. 

The idea is that there are a pair of 1N4005 diodes on each input/output line, and the diodes are in series like this

(Common or Ground)---|>|---(input/output)---|>|---(+5VDC) .

The (+5VDC) is the +5 bus rail. The ---|>|--- is a diode. The (input/output) is EITHER the input or output line to be protected. This will prevent the input/output lines from going above the +5VDC line and thus protect the IC's from the 24VDC solenoid bus or the 6.3VAC light bus power.

If your MPU is corroded or dead we sell the replacement Ni-Wumpf MPU made in the USA - this will replace ANY System 1 games computer!

This picture shows my most recent (Jan, 2005) keep-it-simple experiment. This uses only 13 1N4002 (to 1N4007 is fine) diodes installed to various resistors (Band End - Anode - to +5VDC rail). Note that the 5 diodes beside the 7404 all tie to the +5VDC bus - the scraped fat trace at the lower left corner of the IC. The idea here is a simpler input protection. In this new (2005) case what will happen is the buffer IC (7404 or 7405) will self-destruct if too high a voltage is applied, BUT the valuable A1752(X) (made of Unobtanium) is not placed at risk. This is not as 7404/7405 IC friendly as my earlier design, however it is much easier for amateurs to install and provides ample protection for the A1752 to be installed in ALL Gottlieb System 1 games. Someday I'll make a plug-in board to avoid this, but I haven't sourced the edge connectors...

2) System 1 lamp/solenoid driver board design problems
		The earlier run of Gottlieb driver boards (Cleopatra, Sinbad and early Joker Pokers) did not isolate the MPU board from the solenoid driver transistors with isolation diodes, and if a coil shorted out, this can cause serious damage to the MPU board. Making it somewhat  expensive to service! Please check the picture on the lower left (here is a circuit diagram with the diodes) and see if you have these seven diodes on your board. The early boards can be updated by inserting diodes directly at the base of the driver transistors (picture #2), or traces were cut on the back and the diodes soldered in (picture #3). The recommended diodes would be 1N4002 to 1N4005 series, Do not use a 1N4001, at 50V it is not rated with a high enough breakdown voltage. We recommend that ALL Gottlieb System 1 game owners confirm this modification has been done, as even though the factory did this modification after the third or fourth pinball in that series, there is always the chance that you do NOT have a modified driver board due to a substitute repaired driver board some time in the past!
Early System 1 Driver Board  -NO isolation Diodes-
Later Revision Driver  Board  with 7 added  Diodes (upper right and center bottom)
3) The common/ground connection on the power supply...(updated December 12, 2005)
Power Supply With   Added  Ground Wire Driver board with added ground wire MPU with added ground wire		Please note that ALL Gottlieb Electronic pinballs have problems with the common/ground connections. This stems from their apparent enability to learn from Williams, Bally and Stern's use of the metal shield as a ground plane for the game boards. Gottlieb System One pins had only a single ground pin going to the regulator supply, and this would weaken over time the same way as the System 80(X) problems are covered below. A simple cure for the System 1 and 80(X) regulator supply ground problems is to connect the ground plane of the regulator circuit board to one or two of the studs that the securing screws use to hold the circuit board to the regulator's heat sink, and then making sure that the heat sink frame is connected to the cabinet ground plane. All you need to do is add a wire from the (-) end of the large filter cap to the bolt on the underside of the frame - see the photo. If you have to take the supply apart for repairs then here is a picture of the mod done to a System 1 power supply (the BLACK wire), also note the fresh heat sink compound (silicon) on the both the outboard +60VDC regulator transistor and the -12VDC regulator. After re-assembly remember to use your ohm-meter to make sure that neither of the 2 transistors and/or the -12VDC regulator are shorted to the metal frame!! I highly recommend the adding of ground wires from both the MPU and driver boards and screw them under a screw on the rear metal panel. (See the pictures on the left...)The connection to the driver board is the bottom of the capacitor on the far right end of the board. The connection at the MPU is shown in the picture at left as soldered to one of  the two capacitors C16 and C17. Either the bottom of C16 and the top of C17(a common junction on the underside of the board) - you can solder your common/ground jumper wire to either point. Double check that the green ground wire to the metal back plane in the headboard is firmly secured, if loose then this upgrade is not effective! It would be best to secure the common/ground jumpers to a single tie-point in the head.

4) Game won't start? Works for a minute or two, then stops? Dies when the flippers are flapped? Then you might have a power supply problem. The simplest test is to check your main filter capacitor on the power supply. Check across the large capacitor on the power supply, there must be at least 8VDC across it (note if you get over 50VDC, then you are checking the wrong capacitor-that is the display filter cap.), and on the AC setting of your voltmeter, less than 0.75VAC across it.
	Check for 5VDC across the upper capacitor, and if good, then wiggle the connector and make sure the voltage doesn't vary. If it does, then polish the edge connector on the underside of the MPU board with an INK eraser. Then plug/unplug the connector a couple of times to clean its' contacts.		Check for 12VDC across the lower capacitor and repeat the same steps as  for the +5VDC
	If the 5VDC seems low, then check across the main filter capacitor on the Power Regulator board. It should be at least 10VDC or better, on our game here it is 13.89		At the same time you should also check the AC reading across the primary filter capacitor. It should be less than 0.75VAC. Ours here is 0.69VAC, a little high, but on the other hand the DC volts are very good and this cap then passes. One last point, if the capacitor is hot to the touch after 15 minutes on, then it is failing and must be replaced.

5) Slam and Coin Switch issues:

		Typically you will turn the game on and the displays will come on IMMEDIATELY. No 5 second delay, no "Click-Click". You might well see the displays showing a wave like this O0O0O0 then 0O0O0O right to left flowing...we recommend that you disable the troublesome/useless SLAM circuit at the MPU board by shorting to ground the junction of R12 and C2.
		Another common cause of locked up games is when the coin lock-out wire is caught on a coin switch. First remove the coin mechanisms
		Next look carefully at this picture and note the wire that is jammed into the switch blades, this must be pulled out gently and it will move back to it's normal position if not bent.
		Here is the lockout wire in it's normal position.
		If you want to safely add free credits (without jamming the lockout wire...) on your game push up here...
		You can just see the tip of my finger in this picture pushing up on the triangular piece of wire that activates the coin switch for a "Free" credit.

Finally, please move the battery away from the MPU board. We recommend that you use two extension wires (red and black if possible) and have the battery lying on the bottom of the headboard (in a plastic bag) to protect against battery corrosion. For more info see our battery corrosion page.

Handy Service Tips for System 1 games 

The following conditions represent unusual problems which have occurred and which, for the most
 part, according to Gottlieb's service engineers, are easily prevented or solved.

Symptom: Game goes to "GAME OVER" during play for no apparent reason.

Solution: a) Check the two normally closed SLAM switches for adequate pressure.
              Improperly adjusted switches will respond to game vibration levels and
              produce this symptom.

          b) Check the suppression diodes across the pop bumper(s), flipper and kicker
              coil(s). An open diode or a broken solder connection can generate this
              symptom (true for most brands of pinball games - jrr).


Symptom: While resetting the score levels stored in memory, holding the credit button in
            fails to increment the score setting>

Solution: This problem and others which may occur while adjusting score levels can be
            prevented by insuring that all drop targets are reset before attempting to
            adjust the score levels.


Symptom: Game will register only one credit when coins are deposited and the book-
            keeping memory appears to be blanked.

Solution: Power supply capacitor C2 (220pf) limits high frequency noise on the +5VDC
            supply. If this capacitor opens, the bookkeeping functions will be inhibited.  

6) Subject: TECH:  Recharge those displays!

From: jacinth@umbc.edu (John Gantert)
Date: 11 Jul 1995 01:53:24 -0400
Organization: University of Maryland, Baltimore County
Message-ID: <3tt3kk$nnk@umbc8.umbc.edu>
Newsgroups: rec.games.pinball

(Here's a tip from a friend at the local auctions... Sorry I dont
remember his name!)

Here's how to make your displays nice and bright again.
(This tip specifically meant for Gottlieb 6-digit displays
used on Sys 80 games, but it SHOULD work on any display).

Just attach 12vdc to the leftmost pin of the display, and attach
the ground to the rightmost pin of the display.  Leave it powered for
7-12 seconds (the vertical lines will glow red and become warm).

This should keep your displays nice and bright, and (I'm told) you
will have to repeat this about once a year.

-John

Note to recharge the 4-digit displays use only 8V maximum. (JR)

7) Subject: Re: TECH: Pop Bumper Coil MELTDOWN!!!

To: All

And another response to that age-old question...
 
>The question is:  what happened?  Any ideas?  Is 
>there something else I ought 
>to be checking so this doesn't happen again?  BTW: 
>The pop bumper coils are 
>"non-controlled" solenoids, so the MPU/Driver boards don't control the 
>activation of the coil, just the "cup" switch on the bumper itself.

 JND> Those non-controlled coils in the older games are the worst thing ever
 JND> invented ... I had a Time Machine *burn* after it's 
 JND> non-controlled section
 JND> on the CPU melted and then burned ... left a hole the 
 JND> size of a quarter in

Well, actually on this vintage of game Gottlieb had a direct control pop 
bumper. The cup switch had tungsten points and fired the coil all by 
themselves. The argument went that the computer controlled coils would not
respond fast enough to the balls trying to tango between two tightly tuned
pop bumpers, so let's have them bypass the cpu completely. Same idea occurred
to Williams but they, as you mentioned, made a boo-boo by allowing the cpu
to control the coils (who need that any ways??), which led to holes appear-
ing in their solenoid driver boards when idiots over fused them.
If the pop bumper (back to the original question) cooks then you must check
the condition of the contacts, you will probably find that they are pitted
and this causes the contacts to momentarily 'weld together long enough
to blow the coil. Replace the contacts when you replace the coil (get tungsten
contacts) and set them so when you push on the bumper skirt on any point
that the actuator pops back the middle with assurance. A little white
lithium grease is sometimes in order in the cup.
:-#)#

8) Setting up EM/SS Drop Target banks

The correct way to setup a Gottlieb drop target bank is to
(after repairing any broken/missing targets/parts) press the plunger
of the lift arm all the way to the bottom of the, being careful NOT to
press on the lift bar itself. You are pretending to be the coil you
see, and thus only the plunger is pressed in. Now with the plunger
bottomed out in the coil, loosen the coil bolts (four of them) enough
that you can slide the coil up/down the slots, and slide the coil to
the point where all the targets have raised enough to JUST pass the
catch bar by about 1/32nd of an inch (1mm). Now tighten the four
screws, and double check the adjustment by dropping the targets and
pressing the plunger home.

This adjustment, if done properly, will reset the targets every time,
yet not break off the small stop tab at the very bottom of the
targets. If those are broken off, the targets are being lifted too
much. Pictures to come...

Here is some additional info on System 1 theory and some cures